A prerequisite for safe operation is the understanding of how materials perform under certain operating conditions. We provide a variety of corrosion and material related services.
Corrosion management is therefore essential in order to maintain the integrity of the facility. To achieve full control, all relevant data must be used, including data on process and production, corrosion and erosion as well as inspection and maintenance.
The key to success is related to the complete management of all data available, achieving corrosion control and ensuring focus on high-risk items.
- Material selection and verification
- Corrosion management
- Corrosion monitoring
- Corrosion modelling and assessment
Material selection & verification
We provide material selection and verification as part of ensuring the technical integrity of installations throughout their service life, at a low cost. We can assist during both design of new installations, as well as during modifications and life extension studies.
Years of experience within material selection and corrosion evaluations for the oil and gas industry ensure robust material selection based on a high competence within materials and degradation mechanisms.
Our experience and knowhow covers:
- Corrosion assessments (including corrosion rate calculations)
- Erosion evaluations (including erosion rate calculations)
- Pros and cons with the use of different materials (e.g. performance limitations for specific materials)
- Standards, specifications and recommended practices
- Corrosive environments in oil and gas production facilities
- Impact of likely and possible changes to operating conditions
- Long-term performance of materials in oil and gas production facilities
Corrosion mitigation methods
Corrosion management is a dynamic approach where we control and monitor an asset’s technical integrity related to
material degradation such as corrosion, erosion, cracks and fatigue. It is a part of the overall management system, and is
described in a Corrosion Management Strategy.
A corrosion management strategy aims to define roles and responsibilities and ensure ownership, ensure focus on high risk system and identify barriers and Key Performance Indicators (KPI).
Four steps of a continuous cycle:
- Planning: A detailed plan is established based on results from a risk assessment, and includes
inspection, monitoring and mitigation programs.
Implementation of defined and planned activities and programmes as well as identifying KPIs in order to measure critical
parameters, and to ensure corrosion control.
Measure and evaluate KPIs and data from inspection activities as well as monitoring and mitigation activities, and prepare
status reports and improvements. We collect, compare and present data through a corrosion management information
Review the effectiveness of the corrosion management programs, and improve the corrosion management activities and take
FORCE Technology, together with our sub-suppliers, offer a comprehensive range of corrosion monitoring services,
applicable to any biomass and waste facility. Our services are built on years of experience
from both servicing and manufacturing of corrosion monitoring equipment.
- Installation/replacement/maintenance of probes and coupons
- Corrosion monitoring support systems to analyse and present corrosion status and trends
- Management of the necessary operations for the installation/replacement of monitoring equipment in onshore/offshore
- Collection, analysis and presentation of biological contents to control Microbiologically Induced Corrosion (MIC)
Enabling you to:
- Be aware of corrosion status in all monitored systems at any given time
- Predict and prevent leaks and
failures due to corrosion
- Reduce maintenance cost by performing proactive actions
- Receive valuable feedback
on chemical treatments and other corrosion mitigation actions
- Minimise unplanned downtime, thus enhancing
- More accurately predict asset/system remaining useful life
…thereby reducing risk and increasing asset and personnel safety
Corrosion assessment and modelling
Corrosion performance sets the premises for material selection for new installations. In addition, there is a demand
for evaluation of corrosion and other degradation mechanisms to ensure further operation as a consequence of process
modifications, life extensions and incidents. Corrosion assessments are also an integrated part of material degradation
risk assessments or risk based inspection where corrosion performance under various conditions is essential.
appropriate, recommendations for corrosion control and mitigating actions are given.
In-depth knowledge of degradation mechanisms and extensive field experience are the foundation of our corrosion
Corrosion assessments are the foundation for:
- Material selection
- Degradation risk assessments (RBI)
- Failure investigations
The assessment covers both internal and external environment, and include; fluid characteristics, content of CO2, H2S,
and O2, water chemistry, production chemicals and bacterial activity. Operating conditions, environmental exposure and
insulation are also evaluated.
We prefer to use models for degradation rate predictions. However, good models are only available for certain
environments. Under more complex conditions, in-depth knowledge on material performance, field experience and literature
surveys are basis for our analyses.
Recognised models are used for CO2 corrosion (e.g. NORSOK M-506) and exposure to H2S containing environment (ISO 15156).
From years of experience, we have developed in-house models for galvanic corrosion, H2S and O2 corrosion as well as MIC
(microbial induced corrosion). Our software tool, CorPos-AD, which is used for corrosion predictions in pipeline, includes all these models.
In order to evaluate corrosion resistant alloys for seawater applications, we utilise our understanding of
electrochemistry and material characteristics.
Consultancy and Expertise
We offer detailed knowledge and expertise, tailored to your specific needs. With us on the task, you can
feel confident in having a dedicated and experienced team of people on your side.
In addition, our specialists within areas ranging from material technology, integrity management to monitoring, structural
integrity and inspection, make us a preferred supplier and partner in the offshore industry.
Do not hesitate to contact us if you would like to receive more information,
or if you have any questions or inquiries regarding our corrosion and material services to the biomass and waste ondustry.