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How well is your product protected against corrosion – as an integrated system? Learn how large-scale corrosion testing can provide a better understanding of a product’s corrosion protection performance.

Across sectors ranging from marine and offshore to agricultural machinery and defence equipment, there are requirements for corrosion protection and testing. However, it is not always possible to test a complete system. As a result, only smaller-scale coupon testing can be performed, supplemented by inspections and coating thickness measurements on the finished system.

When individual components do not tell the whole story

Corrosion testing of individual components does not always reveal how a complete product performs in real-world environments. By testing fully assembled systems, manufacturers can identify hidden corrosion risks earlier, reduce uncertainty during product development and gain greater confidence in long-term performance.

Combinations of different materials, joints and fasteners can create corrosion mechanisms that are not necessarily identified when testing individual components. The same applies to conditions in enclosed areas and the risk of condensation.

By testing the fully assembled structure, materials, surface treatments, seals and joints can be assessed as parts of the same system under controlled test conditions.

Large-scale corrosion testing can be used for design validation, product development, product qualification and the evaluation of supplier solutions.

From test coupon to complete system

Force Technology has developed a facility for neutral salt spray testing of products and systems beyond the size limitations of conventional chambers. The facility can accommodate test items measuring up to approximately 5.5 × 1.5 × 1.7 metres (L × W × H), depending on the geometry of the item.

During the webinar, you will learn about the rationale behind the facility, as well as the challenges and solutions involved in scaling up and calibrating a standard test for large test items, ensuring that the test conditions comply with the relevant requirements that apply to smaller standard tests.

You will also hear about an ongoing neutral salt spray test of an offshore crane, including testing of repairs carried out on the crane’s paint system.

Topics covered in the webinar

The webinar will provide insight into:

  • Different types of corrosion testing and examples of standard test facilities
  • Challenges and solutions related to scaling up and calibrating a standard test for large test items
  • Results from a neutral salt spray test of an offshore crane
  • Future opportunities to carry out other types of testing in the facility

The presenters are Per Baunegaard With Jensen and Morten Lykke Simonsen, both experienced test engineers at Force Technology.

Who should attend the webinar?

The webinar is intended for anyone working with products that require corrosion protection.

This includes design engineers, technical developers, test engineers and other professionals working to ensure long-term durability and corrosion resistance.

Register for the webinar by 7 December and gain insight into the possibilities of large-scale corrosion testing of large components and complete systems.