Large-scale additive manufacturing (AM) promises faster production speeds, more efficient use of materials, and significant economic benefits for Danish industry.

Purpose

This project aims to support the industrialisation of large-scale additive manufacturing (AM) by implementing industrial demonstration cases. The project will introduce 3D laser cladding technology - new to Denmark - into the market, focusing on scaling its use while ensuring product reliability and industrial application.

The project seeks to mature 3D laser cladding technology in collaboration with international partners, enabling Danish industries to leverage its benefits. Key advantages include:

  • Increased production speed: Faster manufacturing times compared to traditional methods.
  • Cost-effective material use: Reduced waste and more efficient use of raw materials.
  • Larger-scale production: Transitioning from centimetre-scale to metre-scale production.
  • Material flexibility: The ability to combine various materials and properties in one product.
  • Economic potential for remanufacturing: Repairing high-value components rather than discarding them, which can improve their functionality.

Despite its potential, the widespread adoption of AM technologies requires confidence in their quality. Therefore, the project will not only focus on 3D laser cladding but also on characterisation, quality assurance, and post-processing for AM products more broadly.

Target groups

The primary target group is the metal manufacturing industry, including users of metal products. Special attention will be given to small- and medium-sized businesses that act as subcontractors for larger companies.

Partners

The project involves close collaboration with universities, the AM-Hub, and industry players through practical demonstration cases.